Match new equipment to real site conditions
Existing Water Bottling Line Upgrade and Replacement
Replacing a filler or adding blowing, labeling or packing equipment fails when the old line is described only by nominal speed. This page is for operating plants that need a compatible upgrade. Prepare current drawings, machine nameplates, bottle samples, conveyor measurements, controls, utilities, available space and real production data. The next action is an interface review that separates confirmed facts from assumptions requiring a site check.
Review My Existing Line
Buyer working asset
Existing-line data pack
- Current product, bottle, neck, cap, label and pack formats.
- Actual sustained production rate and recurring stoppages.
- Machine models, serial plates and available manuals.
- Layout with dimensions, conveyor elevations and flow direction.
- Electrical drawings, PLC/I/O information and safety circuit.
- Utility pressure, flow, quality and connection points.
- Photos and video of transfers, accumulation and operator access.
- Available shutdown window, rigging route and local labor.
Buyer working asset
Compatibility risk register
| Risk | Evidence needed | Decision before order |
|---|---|---|
| Bottle instability | Samples, center of gravity and transfer video | Guide, conveyor and accumulation changes |
| Speed mismatch | Sustained rates and buffer time | Control philosophy and accumulation capacity |
| Control mismatch | I/O list, protocols and safety circuit | Signal owner and modification responsibility |
| Space conflict | Measured layout and maintenance envelopes | Final arrangement and rigging method |
| Utility shortfall | Measured supply at peak use | Upgrade, storage or machine configuration |
Buyer working asset
Replacement review sequence
- Collect the existing-line data pack.
- Mark measurements versus assumptions.
- Define old-supplier, new-supplier and buyer responsibilities.
- Review the interface drawing and controls list.
- Agree a FAT simulation and site acceptance boundary.
Buyer working asset
Move from site evidence to an upgrade decision
Record the replacement scope
Assign old-line, new-supplier and buyer responsibilities item by item.
ContinueCoordinate old and new suppliers
Name interface owners when several parties share the change.
ContinueDefine upgrade evidence
Write the test basis and open-item closure evidence before order.
ContinueDiscuss the measured line
Send the available drawings, bottle data and operating constraints.
ContinueLast reviewed:
Next purchasing action
Start with the existing line, not a new-machine brochure.
Send measurements, bottle data and operating evidence for a compatibility review.